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The weld metal has good corrosion resistance and the mechanical character and crack resistance are fine.
The main things that separate the men from the boys or should I say, the actual welders from the rod burners are the enthusiasm to follow procedures for welding stainless steel. Procedures like waiting for the pipe to cool in between passes, maintenance the hot tip of the rod shielded with argon, snipping the tip of the tig welding rod when it gets crapped up, maintaining your tungsten sharp.
One of the main actions is PURGE. Stainless steel completely has to be purged with argon gas in order to prevent sugaring. Sugaring is also called granulation but it is severe oxidation no substance what you call it.
You can’t still get away with tack welding without an argon purge that protect the back side or inside of the pipe. So how do you do it? How do you defend the back side with argon?
Regularly it is done with aluminum duct tape. The ends of a stainless steel pipe are taped shut and the complete inside is purged with argon gas. Yet the opening in the pipe joint itself is taped so that argon can fill the whole pipe and push out any oxygen. The strip is peeled back just enough to obtain a tack once the pipe is purge enough.
More information: welding electrode
The main things that separate the men from the boys or should I say, the actual welders from the rod burners are the enthusiasm to follow procedures for welding stainless steel. Procedures like waiting for the pipe to cool in between passes, maintenance the hot tip of the rod shielded with argon, snipping the tip of the tig welding rod when it gets crapped up, maintaining your tungsten sharp.
One of the main actions is PURGE. Stainless steel completely has to be purged with argon gas in order to prevent sugaring. Sugaring is also called granulation but it is severe oxidation no substance what you call it.
You can’t still get away with tack welding without an argon purge that protect the back side or inside of the pipe. So how do you do it? How do you defend the back side with argon?
Regularly it is done with aluminum duct tape. The ends of a stainless steel pipe are taped shut and the complete inside is purged with argon gas. Yet the opening in the pipe joint itself is taped so that argon can fill the whole pipe and push out any oxygen. The strip is peeled back just enough to obtain a tack once the pipe is purge enough.
More information: welding electrode
The corrosion resistant characteristics of stainless steels may be adversely affected by the sensitization process occurring, while Welding-stainless, in a certain temperature interval from about 600 to 900'C (from about 1100 to 1650'F) which promotes the precipitation (gathering) of chromium carbides at grain boundaries and the parallel loss of anticorrosive chromium from the base metal.
Another is to use a different type of base metal welding rod including an amount of titanium (type 321) or columbium (also known as niobium) (type 347) which tend to form readily titanium carbides (or columbium carbides) (and by this action the carbon becomes unavailable for chromium) at sensitization temperatures leaving the chromium free to perform its anticorrosive task.
Note that the filler metal for this material, if required, should be always of type 347. Why? Because titanium (in type 321) being reactive, is not readily recovered during deposition, so that it would not be available when it is needed most. Columbium however is not reactive, it will stay put through melting, and, when the material is heated to the "sensitization" temperature, will do its job of producing columbium carbides in preference to chromium carbide, and so it will save the day.
The third strategy for safely Welding-stainless is to perform a solution heat treatment at elevated temperature (about 1050 oC or 1900 oF), for repairing a condition of corrosion susceptibility. This puts again in solution (called solid solution) the chromium carbides originated during Welding-stainless sensitization of regular 18/8 stainless (like types 302 or 304). This process however must contend with problems of heavy oxide formation if not done in vacuum or protective atmosphere, and of distortions.
Stainless steel welding electrode type 309 and 310, used for elevated temperature applications, and type 316 or better type 316L used for enhanced corrosion resistance, are generally not prone to sensitization and are used with filler wires of similar composition.
Another is to use a different type of base metal welding rod including an amount of titanium (type 321) or columbium (also known as niobium) (type 347) which tend to form readily titanium carbides (or columbium carbides) (and by this action the carbon becomes unavailable for chromium) at sensitization temperatures leaving the chromium free to perform its anticorrosive task.
Note that the filler metal for this material, if required, should be always of type 347. Why? Because titanium (in type 321) being reactive, is not readily recovered during deposition, so that it would not be available when it is needed most. Columbium however is not reactive, it will stay put through melting, and, when the material is heated to the "sensitization" temperature, will do its job of producing columbium carbides in preference to chromium carbide, and so it will save the day.
The third strategy for safely Welding-stainless is to perform a solution heat treatment at elevated temperature (about 1050 oC or 1900 oF), for repairing a condition of corrosion susceptibility. This puts again in solution (called solid solution) the chromium carbides originated during Welding-stainless sensitization of regular 18/8 stainless (like types 302 or 304). This process however must contend with problems of heavy oxide formation if not done in vacuum or protective atmosphere, and of distortions.
Stainless steel welding electrode type 309 and 310, used for elevated temperature applications, and type 316 or better type 316L used for enhanced corrosion resistance, are generally not prone to sensitization and are used with filler wires of similar composition.
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